Our Automation Engineering Services

At RPS, based in Wisconsin Rapids, Wisconsin, we offer a full spectrum of automation engineering services tailored to the evolving needs of industrial clients — both locally and across the U.S., Canada, and Mexico.

With deep expertise in mechanical and electrical engineering, custom automation systems, precision fabrication, and advanced programming, our team delivers engineered solutions that are innovative, cost-effective, and built to perform. From system design and project management to turnkey installation and commissioning, we specialize in solving complex manufacturing challenges with practical, scalable automation.

Mechanical Design

Our mechanical design engineering team works closely with clients to develop custom automation solutions that meet precise project requirements while aligning with the highest industry standards. Combining decades of technical expertise with creative problem-solving, we deliver tailored automation system designs that support long-term performance, efficiency, and scalability.

Custom Designs

Each system or project is engineered to order, and our design engineering team approaches this by providing custom solutions that align with the specific requirements and objectives of each customer for each project, process, and system build .

Efficient and Economical Process

Our designs focus on optimizing material usage, weight in tooling for efficient automation and facilitation of assembly processes. This leads to improved life span of tooling and systems as well as improved return on investment for our customers.

In House Testing and Performance Review

Through meticulous testing and validation, we confirm that our designs in tooling as well as full automation systems deliver on performance, reliability, and functionality prior to delivery to the customer.

Customer Partnerships

We prioritize open communication and collaboration with our customers throughout the design process reviews, continuous project meetings also focused on, on time and on budget delivery. By understanding the customers unique specifications, we ensure that our design solutions are customized to meet their specific needs.

Creative Design Solutions

Our team excels at developing technologically superior solutions that address complex engineering challenges. We utilize advanced design tools and methodologies to create the most innovative and efficient tooling and automation solutions.

Commitment to Safety Compliance

We ensure that all our designs adhere to the most recent versions of industry standards. We accomplish this through a rigorous risk assessment in design as well as intensive two stage safety sign-offs upon completion. The commitment to these processes ensures that our solutions are safe, and ready for market deployment.

Machine Development

At RPS, we specialize in engineered-to-order (ETO) machine development, designing custom automation systems that are built to meet the specific manufacturing requirements of each client. Our focus on clear, consistent communication allows us to manage evolving project needs, control change orders, and ensure on-time, on-budget delivery. We partner closely with customers to develop high-performance industrial machinery that drives efficiency, precision, and long-term profitability.

Engineered to Order Solutions

Communication is a top priority at RPS, it helps us understand the specific requirements for a project as each ETO system is unique. It also helps us keep up with change orders, on time and on budget deliveries. Our team will continue to work closely with you to develop machinery that is specific to your manufacturing requirements, thus guaranteeing optimal execution and profitability.

Design

Utilizing innovative design tools like SolidWorks, we create detailed 3D models and simulations and 2D electrical design with AutoCAD. This allows us to perfect designs to the part level for efficiency in design and confirm fit and function prior to build.

Proof of Concept

We often use prototyping in our development process. By creating prototypes, we can carry out a proof of concept, validate designs, make adjustments on the fly early on to ensure the final product meets all specifications.

Manufacturing Capabilities

We are equipped with a full machine shop, and 3-D printing capabilities , enabling us to produce all components for tooling and ability to build most auxiliary equipment. This machine shop allows for flexibility and quick response to changing and last minute demands.

Cost Justification

Our machine development services include assistance in creating the cost justification and are designed to reduce material utilization and simplify assembly processes through automation. This focus on return on investment helps our customers achieve significant savings and improve on quality.

Safety is Number One

Safety plays one of the most important roles in our process. We adhere to stringent standards throughout development, including safety process in design and prior to shipping as well as on site upon delivery. We guarantee that every piece of machinery, tooling and complete automation systems, meet the highest levels of quality and safety.

Ergonomics

We incorporate environmental considerations and ergonomics into each and every one of our designs. This, incorporated into our machinery, reduces environmental impact and promotes user comfort and safety.

Engineering Experience

Our team brings together many years of experience in automation, engineering, and manufacturing, enabling us to deliver high-quality solutions that protect and maximize your investment.

Conformity

At RPS we pride ourselves on being able to conform to the changing needs in a project. The ability to manage the change orders, the schedule for the rest of the shop and maintain on time on budget delivery for each project is paramount.

Fabrication

RPS provides a full range of precision machining and fabrication services to support custom automation system builds. Our advanced in-house capabilities enable us to produce high-quality components, tooling, and auxiliary equipment with tight tolerances and quick turnaround times. In today’s industrial automation landscape, precision fabrication is essential for creating parts that meet exact specifications and perform reliably in high-demand environments.

With over 25 years of experience, we’ve specialized in designing and manufacturing end-of-arm tooling and automation components for a wide variety of industries. Our team collaborates closely with both distributors and manufacturers to ensure optimal component selection based on each project’s unique needs.

By keeping design, engineering, and fabrication under one roof, we provide fully integrated solutions that maximize performance, reliability, and long-term value — all while maintaining complete control over quality from start to finish.

Programming / Consulting Services

RPS offers expert automation programming and consulting services designed to help businesses streamline operations, reduce manual workload, and improve efficiency. From small manufacturers to large-scale operations, we design scalable solutions that eliminate repetitive tasks and unlock productivity through custom automation.

With deep expertise in PLC and HMI programming, robotics, cobots, motion control, vision systems, and 3D scanning integration, we create automation workflows tailored to your unique processes — whether it’s a simple pick-and-place or complex fabrication and material removal systems.

Our consulting services include in-depth workflow assessments, identification of automation opportunities, and strategic implementation planning. We work closely with your team to recommend the most effective technologies and ensure that every solution is reliable, scalable, and aligned with your business goals.

Whether you need a one-time automation upgrade or long-term support, RPS helps you drive operational efficiency and advance your path toward digital transformation.

Prototyping / Proof of Concept

RPS provides proof of concept (PoC) and automation prototyping services to help manufacturers evaluate and validate solutions before committing to full-scale implementation. These services allow businesses to explore the feasibility, performance, and integration potential of automation systems in a low-risk, cost-effective environment.

We collaborate closely with your team to identify high-impact automation use cases, develop functional prototypes, and test them in real-world conditions. This approach enables stakeholders to assess functionality, gather feedback, and make informed decisions about scaling and deployment.

Whether you’re exploring robotic process automation (RPA), API-based integration, or custom workflow tools, our prototyping and automation integration services give you the clarity and confidence needed to move forward with solutions that deliver measurable results.

Retrofitting / Upgrading

RPS offers automation retrofitting and system upgrade services to help businesses modernize outdated processes without requiring full system replacements. Whether you’re dealing with legacy software, manual operations, or disconnected systems, we integrate modern automation technologies that improve functionality, increase efficiency, and extend the lifespan of your existing infrastructure.

Our approach minimizes disruption while delivering measurable gains in accuracy, scalability, and performance. We assess your current setup, identify high-impact automation opportunities, and develop customized upgrade plans tailored to your operational goals.

From retrofitting legacy platforms with API integrations to implementing robotic process automation (RPA) and optimizing database workflows, we help you transition smoothly to more intelligent, connected systems. Our upgrades improve return on investment, reduce manual workload, and prepare your business for long-term success in a digital-first manufacturing landscape.

Service Work

RPS provides comprehensive automation integration services that connect and streamline your systems, processes, and technologies into a unified, high-efficiency operation. Whether you’re implementing new automation tools or enhancing existing infrastructure, we offer end-to-end support — from system analysis and planning to full integration of hardware, software, and cloud-based platforms.

Our team specializes in bridging gaps between disparate industrial systems — connecting machines, databases, applications, and user interfaces to build seamless automated workflows. We work closely with each client to understand operational challenges and deliver integration solutions that improve productivity, reduce errors, and enhance data visibility.

Built with scalability and long-term reliability in mind, our automation integration services evolve alongside your business and support ongoing innovation in a rapidly changing manufacturing environment.

OUR COMMITMENT

Safety, Trust, and Proven Results

At Robotic Process Solutions, we engineer every system with safety, reliability, and long-term performance in mind. From first concept to final commissioning, we stay aligned with your goals, delivering solutions that work right the first time and keep working for years to come.

What Sets Us Apart

Every RPS project is grounded in engineering excellence and delivered through practices that make your investment count; on the floor and on the bottom line.